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Rubber Insulating Sleeves

WH Salisbury Rubber Insulating Sleeves

These sleeves are insulating rubber coverings worn over the arms, from glove-cuff to shoulder, to protect workers against accidental contact with energized conductors or live electrical equipment.

They are used in conjunction with insulated gloves (and optionally protective over-gloves) to provide full arm and hand protection during live-line or high-voltage work.

Sleeves are classified according to voltage class (ASTM / standard rating), and come in different materials and styles, depending on environmental resistance needs (e.g. ozone, UV) and user comfort.

Voltage ClassTypical Use / Protection Level*
Class 0Low-voltage, lighter-duty live-work / maintenance.
Class 1Medium-voltage work.
Class 2Medium-voltage (higher) — increases safety margin.
Class 3Higher-voltage applications.
Class 4High-voltage — protective sleeves for up to ~ 36,000 V / 40 kV systems.

By Manufacturing Type: “Dipped” vs “Molded”

There are two main manufacturing/process-type variants:

  • Dipped sleeves: made by dipping arm-shaped forms into liquified rubber, then curing. These are similar in manufacturing process to rubber insulating gloves. Available in multiple styles (straight, curved, extra-curved).
  • Molded sleeves: manufactured via injection or compression molding (using either natural rubber or synthetic “SALCOR®”). These are often more resistant to ozone/UV degradation and may offer longer life in outdoor / harsh environments.

Sleeves come in multiple sizes to suit different arm lengths/worker builds: “Regular (R)”, “Large (L)”, and “Extra-Large (XL)” are commonly offered. Choosing the correct size helps ensure coverage from glove cuff to shoulder without gaps or tightness.

Also, to wear sleeves properly, additional accessories are needed: e.g. sleeve-buttons, straps or harnesses.